{"id":7898,"date":"2023-08-22T12:37:03","date_gmt":"2023-08-22T15:37:03","guid":{"rendered":"https:\/\/www.altus.com.br\/?p=7898"},"modified":"2026-02-11T16:32:34","modified_gmt":"2026-02-11T19:32:34","slug":"rotuladora-sleeve-dupla-automatizada-com-clps-e-servo-driver-altus","status":"publish","type":"post","link":"https:\/\/www.altus.com.br\/en\/post\/534\/rotuladora-sleeve-dupla-automatizada-com-clps-e-servo-driver-altus","title":{"rendered":"Automated double sleeve labeling machine with Altus PLCs"},"content":{"rendered":"

Controle total<\/strong> sobre o processo, exponencial aumento de produtividade<\/strong> e excelente rela\u00e7\u00e3o custo-benef\u00edcio<\/strong>. Estes s\u00e3o alguns dos benef\u00edcios que fabricantes de todo o mundo agregam ao seu neg\u00f3cio ao utilizar os CLPs Nexto Xpress em suas m\u00e1quinas. <\/p>\n\n\n\n

The Tronics do Brasil<\/a>, tradicional fabricante de m\u00e1quinas com mais de 40 anos no mercado sul-americano, \u00e9 uma dessas empresas. A companhia buscava uma solu\u00e7\u00e3o de controle para sua nova linha de rotuladoras sleeve dupla<\/strong> e encontrou nos produtos Altus a tecnologia necess\u00e1ria para garantir alta velocidade<\/strong> and precis\u00e3o de sincronismo<\/strong> na a\u00e7\u00e3o de cada etapa do processo produtivo.

<\/span>Hoje, vamos falar sobre como a tecnologia dos CLPs, em conjunto com nossos servo drivers e a expertise do time de OEM da Altus<\/a>, ajudou a empresa a alcan\u00e7ar um importante ganho de produtividade e uma significativa redu\u00e7\u00e3o no desperd\u00edcio de mat\u00e9ria prima da m\u00e1quina.<\/p>\n\n\n\n

Altus technology that boosts production<\/h2>\n\n\n\n

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Compacto, de alto desempenho e com um excelente custo-benef\u00edcio, o controlador XP325, modelo da fam\u00edlia Nexto Xpress de CLPs IoT Ready<\/a>, foi o produto escolhido para ser a unidade central do sistema de controle e movimenta\u00e7\u00e3o da m\u00e1quina. Por contar com diversas interfaces de comunica\u00e7\u00e3o e suporte a uma ampla gama de protocolos, como MODBUS TCP Cliente\/Servidor, OPC DA, OPC UA e MQTT, o controlador tem capacidade de interagir com os mais variados dispositivos inteligentes do mercado e atender \u00e0s diversificadas landscape of Industry 4.0<\/a>.\u00a0<\/span>

<\/span>Read more:<\/strong>\u00a0<\/span>Protocolos de Comunica\u00e7\u00e3o: conhe\u00e7a os principais padr\u00f5es utilizados na ind\u00fastria<\/a><\/p>\n\n\n\n

The XP325 model also stands out for having a real-time clock (RTC), a high density of multi-purpose digital and analog I\/O points (voltage, current and temperature) and LEDs for status indication and diagnostics.

A aplica\u00e7\u00e3o utiliza duas unidades do CLP, um para cada cabe\u00e7ote de rotula\u00e7\u00e3o, aumentando o n\u00edvel de controle e a rapidez de varredura do processo. Os controladores atuam em conjunto com um par de servo driver e motores<\/a> cada, arquitetura que entrega um controle de movimento excepcional \u00e0 m\u00e1quina, permitindo que ela opere com alta velocidade e uma taxa de erro de aplica\u00e7\u00e3o incrivelmente baixa.<\/p>\n\n\n\n

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Arquitetura aplicada na m\u00e1quina<\/em><\/figcaption><\/figure>\n\n\n\n

Available in output power ranges from 100W, Altus' servo drive solution operates with high performance, enabling speed, torque and position control. The series' products feature automatic motor detection and adaptation, advanced tuning filters and high speed motion profile calculation.<\/p>\n\n\n\n

The pair of XP325 PLCs is also responsible for controlling the movement of the conveyors, communicating with sensors and interacting with the P2070NA HMI, from the P2 Series, used for inserting recipes and supervising the machine.<\/p>\n\n\n\n


<\/span>See also:<\/b> Why use servo drivers and motors in Motion Control applications<\/a><\/i><\/p>\n\n\n\n

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Precise control system result<\/span><\/h2>\n\n\n\n


<\/span>The developed application resulted in an important productivity gain<\/b> for the machine , which achieved a significant increase in production capacity. At the same time, the precision provided by servo drivers contributed to reducing raw material waste<\/b> with poorly applied labels.<\/span><\/p>\n\n\n\n

Another distinguishing feature of the project was the dedicated service provided by Altus\u2019 technical teams. Paulo Aranha, Director of Tronics do Brasil, declared that Altus has \u201csupport that we don\u2019t see elsewhere\u201d. \u201cThe fact of being able to count on Altus\u2019 support is fundamental for us\u201d, he concluded.<\/p>\n\n\n\n

High speed PLC for machine control<\/h2>\n\n\n\n

\"CLPThe Nexto Xpress, compact PLC with integrated I\/O from the Nexto Series<\/a>, is our main product for the segment. Created to meet the demands of the machinery market, the controller is perfect for applications that require speed and precision in control. Its 32-bit ARM processor, combined with the real-time clock (RTC) and the high density of multi-purpose digital and analog I\/O points (voltage, current and temperature) give the solution high processing capacity, precision and agility in data acquisition.<\/p>\n\n\n\n

A conectividade \u00e9 outro destaque dos CLPs Nexto Xpress. Com interfaces de comunica\u00e7\u00e3o Ethernet, Serial RS 485, CAN e USB embarcadas, os CLPs Xpress ainda contam com suporte a uma variada lista de protocolos de comunica\u00e7\u00e3o<\/strong>, como MODBUS TCP e RTU, PROFINET, CANopen e J-1939, IEC 60870-5-104, EtherNet\/IP, OPC DA, OPC UA e MQTT. Os recursos tamb\u00e9m permitem ao controlador comunicar diretamente com os servi\u00e7os de computa\u00e7\u00e3o na nuvem mais relevantes do mercado, como Microsoft Azure<\/strong>, IBM Cloud<\/strong>, Google One <\/strong>and Amazon AWS<\/strong>.<\/p>\n\n\n\n

In addition, the CLP also has new I\/O expansion modules S<\/a>, products that can increase the number of sensors and actuators available on the machine.<\/p>\n\n\n\n

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\u00a0<\/span>Introducing the XP350, Altus' solution for Motion Control<\/h3>\n\n\n\n

Designed to deliver performance and high connectivity to the most varied industry processes, Nexto Xpress family<\/a> has different options of multifunctional programmable controllers prepared to connect your business to the IIoT Universe<\/b>. Now, to further increase its versatility, the line gains a new member developed to meet the demands of packaging machines and material assembly lines. Discover the new XP350<\/b>, the first PLC Motion Control in the Nexto Xpress line<\/u>.<\/p>\n\n\n\n

Created to add safety and flexibility to machines and processes that require precise movement control, the new member of the Xpress family has the capacity to operate on meshes with up to 4 motion control axes ( X, Y, Z and A)<\/u>. Used in conjunction with the new servo drivers<\/a> Altus' fast response and high performance, the PLC XP350 makes up a complete motion contol solution for applications where power, efficiency and movement precision are essential.<\/p>\n\n\n\n

\"Arquitetura<\/a><\/figure>\n\n\n\n

Para atender esta demanda de alta precis\u00e3o em m\u00e1quinas e processos, o novo controlador da Altus, assim como os servos drivers, conta com suporte a EtherCAT Master<\/strong> and CANopen<\/strong>, dois dos principais protocolos de comunica\u00e7\u00e3o utilizados no segmento. Al\u00e9m disso, possui suporte a blocos de fun\u00e7\u00e3o PLCopen Motion Control Part 1<\/strong> para comando de eixo \u00fanico, sincroniza\u00e7\u00e3o de multi eixos, engrenagem eletr\u00f4nica (CAME), editor especial para planejar movimentos (CAM), entre outros.

Assista o v\u00eddeo abaixo e veja mais detalhes sobre o novo CLP IoT-ready da Altus!<\/strong><\/p>\n\n\n\n

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